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Installation of a Baja Designs Dual-Sport Kit by itself does notmake an off-road motorcycle street legal.  Each state has different equipmentrequirements for street legal motorcycles, including but not limited to such itemsas DOT approved tires, left and right side mirrors, speedometers, quiet exhaust,chain guards, and side reflectors.  

Contact your state’s Department of MotorVehicles or highway patrol for a comprehensive list of equipment that is requiredfor street motorcycles before riding your bike on the street.Street Riding: Riding a motorcycle on the street is very different than off-roadriding and requires special skills not learned off-road.  Most states require anadditional license beyond an automobile drivers license to operate a motorcycleon the street.  Make sure to have the proper licensing and skills before ridingyour bike on the street.  Baja Designs recommends contacting the MotorcycleSafety Foundation (800 446 9227) for a rider course near you
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Baja Designs makes no express or implied warranties onproducts not manufactured by Baja Designs including without limitation anywarranties or merchantability and fitness for a particular purpose.  We willhowever, pass on all warranties made by the manufacturer, who has soleresponsibility for performing such warranties.  Baja Designs will repair or replaceany item manufactured by us that we judge to be defective in workmanship ormaterial within 30 days of shipment.  We will not be responsible for any indirector consequential damages in connection with defective merchandise.  Productsused in racing, competition or damaged by crash, abuse, or misuse are notwarrantable.Indemnification:  Buyer hereby acknowledges motorcycle riding is a dangerous sport and thatthe products and/or supplies purchased from Baja Designs are used in aninherently dangerous activity that may endanger life and limb; and in no eventshall the seller, or seller’s heirs and assigns, be held liable for consequentialdamages, nor shall seller’s liability on any claim for damages arising out of orconnected with the sale, delivery, or use of purchased products and/or suppliesexceed the purchase price of the products and/or supplies.

Dual Sport Kit: Installation of a Baja Designs Dual Sport kit by itself does not make anoff-road motorcycle street legal.  Each state has different equipment requirements forstreet legal motorcycles, including but not limited to such items as DOT approved tires,left and right side mirrors, speedometers, quiet exhaust, chain guards, and sidereflectors.  Contact your state’s department of motor vehicles or highway patrol for acomprehensive list of equipment that is required for street motorcycles before ridingyour bike on the street.Street Riding:  Riding a motorcycle on the street is very different than off road riding andrequires special skills not learned off-road.  Most states require an additionallicense beyond an automobile drivers license to operate a motorcycle on thestreet.  Make sure to have the proper licensing and skills before riding your bikeon the street.  Baja Designs recommends contacting the Motorcycle SafetyFoundation (800 446-9227) for a rider course near you

Download Yamaha TTR 250 Dual Sport Kit Installation Manual

This manual has been prepared by Grizld1 (aka Dick Russell, Yamaha 650 SocietyTech Advisor) and 5twins. Material has been peer reviewed by Garage staff (thanks,y’all!), and is as accurate as we know how to make it.We’ve tried to gather the most frequently-requested information into a single reference.In the process, we’ve cannibalized our own posts ruthlessly. We do not offer this guideas the last word on XS650 carburetion; references online and in print that we’ve foundvaluable have been recommended, and we hope you find them useful.

Download Yamaha XS650 Garage Carburetor Guide Manual

 Remove the seat, side panels, and gas tank.If you are color blind or even think you might be a little color blind, now is the time to getsomeone to assist you.  Successful installation of the kit requires good color recognition.  Youwant to go riding this weekend, don’t you?5.  Remove the kill switch.  Unplug the black/white wire and the black wire from the connectorsthat were under the fuel tank.6.  Install External Stator Assembly:  Since the YZ 400 has no lighting coils stock, lightingcoils need to be installed to provide power to run the dual sport conversion.  The external statorallows you to add 180 watts of lighting power to the YZ without impacting the stock ignition.The additional 11 oz. of flywheel weight makes the YZ more manageable in technicalconditions.A. Drain the engine oil. (Or lay the bike on its right hand side while doing this modification. )(The YZ stator assembly is bathed in the same oil as the transmission) .B.  Remove the shift lever.C. Remove the seven screws securing the left side case cover.  If you remove the cover carefully,99% of the time you can save the gasket.D. Remove the nut from the center of the flywheel.  The easiest way to do this is with an airimpact, but you can usually get it off by putting the bike in gear (second or third works betterthan first) , holding the back brake, and wrenching it off.  

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2006-2011 Yamaha ApexMoto-r Kill Installation InstructionsIncluded Parts:1 – Moto-r Kill wiring harness including Pro Armor tether switchStep 1Remove hood, side panels, chrome riser bezel, and headlight assembly as per service manual.Step 2Locate and remove the plastic shroud that covers the upper steering bushing and steering stop.Step 3Locate and open the wiring cover located just forward of the fuel tank on the clutch side of the sled.

Step 4Unplug the black two lead plug that has a red & a brown wire on the sled side of the plug (yellow arrow)and a brown-brown/white on the handlebar side of the plug (green arrow) .Step 5OEM Kill switch enabled(See pictures below)Plug in the female OFT Moto-r Kill’s white OEM style connector to the harness coming in from sled (red/brown wires – yellow circle). Plug the remaining male Moto-r Kill harness connector into the OEMconnector that goes to the handlebar kill switch

Download 2006-2011 Yamaha Apex Moto-r Kill Installation Instructions Manual